GLUDITEC UV Inline Conformal Coating System
GLUDITEC Inline UV Conformal Coating System is a high-efficiency, automated solution designed to apply UV-curable conformal coatings on PCBs precisely. Featuring advanced spray technology, UV inspection, and rapid curing, it ensures consistent, high-quality protection against moisture, dust, and environmental damage. Ideal for high-throughput production lines, this system reduces cycle times, enhances precision, and minimizes labor costs. Optimize your PCB manufacturing process with seamless loading, coating, curing, and unloading for superior reliability and performance. Perfect for electronics manufacturers aiming for speed, accuracy, and scalability.
Specifications
PROCESS
Step 01
Manually place the PCBA board that requires coating onto IDC-600 – Loading conveyor.
Step 02
The IGC-320 will receive the PCB for coating, which can either be a complete board application or a targeted coating based on the selected coating valve and its configuration.
Step 03
Once the PCB has been coated, it will be placed into the ICD-350UV for loading. At this stage, the worker can examine the wet PCB and halt production if any issues are identified.
Step 04
Following the inspection, the PCB will be placed in the UV Curing Furnace to speed up the curing of the coating layer.
Step 05
The PCB is transported to the unloading station, where an employee manually removes it after visual inspection confirms that it has been adequately coated with UV light.
MAIN CONFIGURATION
IGC-320 Conformal Coating Unit
The IGC-320 Conformal Coating Machine is equipped with two specialized valves, a film valve and a needle dispensing valve, designed to handle selective conformal coating with precision. This setup ensures that coating is applied only where needed, reducing material waste and improving efficiency. Key features of the IGC-320 include a high-precision motorized 3-axis gantry robot, a conveyor chain for seamless board handling, and a CCD camera vision system with auto-align functionality, ensuring accurate coating placement. The system is controlled by advanced software through an industrial computer, providing full control and flexibility.
UV Curing System
The GLUDITEC Inline UV Curing System offers versatile curing options with mercury, halide, or LED bulbs, tailored to suit different coating materials and their specific curing mechanisms. Designed for seamless integration with inline conformal coating systems, this customizable curing solution enhances production efficiency and flexibility. By providing the right curing light for each material, it ensures optimal coating performance, rapid curing times, and superior product reliability. Whether you need fast curing for high-volume production or precise curing for sensitive materials, GLUDITEC’s system delivers consistent results while maximizing throughput and reducing downtime.
Mercury Light Source features 3KW or 6KW mercury lamps, with a lifespan of 1000 to 1500 hours.
Electrodeless Light Source features 1.5KW or 3KW light source, with a lifespan of 6000 to 8000 hours.
LED Light Source offers customizable wavelengths (365nm, 395nm, and 405nm) with a lifespan of over 20,000 hours
Board Handling Equipment
IDC-600 PCB Transferring Conveyor
IDC-600UV PCB Transferring Conveyor with UV Inspecting Light
IDC-350UV PCB Transferring Conveyor with Enclosed UV Inspecting Light
Technical Documents
GLUDITEC Inline UV Conformal Coating System Technical Data Sheet
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