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VC-1200 Inline Vacuum Chamber

The VC-1200 Vacuum Chamber, when integrated with the Gluditec Inline Potting System, provides a comprehensive solution to eliminate air bubbles in potting applications. This advanced system ensures high-quality results and operational efficiency through its robust features and seamless automation capabilities.

Features and benefits

Enhanced Safety and Monitoring

  • Secure Front Loading Platform: Designed with operator safety in mind, the VC-1200 features a front-loading platform equipped with an observation window, as well as inlet and outlet safety modes to protect users during operation.
  • Digital Control Display: The system includes a digital display for monitoring the vacuum degree, complete with a time setting function. The integrated PLC communication ensures smooth, automatic operations, reducing the need for manual intervention.

Advanced Working Platform

  • Three-Axis Design: The three-axis working platform is designed for precision and ease of use. The touch screen interface allows for intuitive operation and the ability to record and display various parameters.
  • Integration Capability: With reserved IO signals, the VC-1200 can seamlessly connect to third-party production line signals, ensuring smooth integration with existing systems. The chain conveyor line, comprising conveying chains, dispensing positioning units, and tooling plates, facilitates efficient material handling.

Efficient Vacuum Performance

  • Powerful Vacuum Pump: The VC-1200 is equipped with an 8L/s vacuum pump that ensures efficient and rapid vacuuming, crucial for removing air bubbles during the potting process.
  • Optimized Vacuum Loop: The vacuum loop installed on the top of the chamber reduces the chamber volume efficiently, thereby accelerating the vacuum speed and enhancing overall performance.

Reliable Conveying System

  • Customizable Dimensions: The conveying chain is customizable in width (150-500mm) and designed with a standard height of approximately 750mm. The system operates at a variable speed of 0-300mm/s, driven by an asynchronous motor gear rotation.
  • Robust Construction: Constructed from durable aluminum profiles and carbon steel, the conveying chain ensures long-lasting performance and reliability.
  • Precise Chain Mechanism: Featuring a double pitch roller chain with a tension regulator, the conveying chain offers consistent and smooth transfer of materials.

Precise Positioning and Control

  • Advanced Positioning Unit: Controlled by orders from PLC or micro-controller programs, the pneumatic electromagnetic directional valve and air cylinder ensure precise positioning of tooling plates.
  • Blocking Mechanism: A blocker prevents the upstream tooling plates from advancing if the dispensing operation is incomplete, ensuring that each stage of the process is completed accurately before moving to the next.

Specifications

Properties VC-1200
Working area Customizable (Standard: 500x400x100 mm)
Program memory 20 pcs
Input air pressure 0.3MPa ~ 0.8MPa
Control system PLC
Flow control Digital input
Programming method Circular air movement with 2 Taiwan-made 0.5HP special motors and 8-inch pig cage fan liners
Vacuum degree -0.1MPa
Speed 0-250mm/s (displacement speed)
Precision ±0.1mm (accuracy of displacement)
Operation mode JOG/AUTO
Auto control system Industrial touch screen program with programming modification, storage and so on
Power 380V/50-60Hz/1.2KW
Vacuum time as per different requirement

APPLICATIONS

The integration of the VC-1200 Vacuum Chamber with the Gluditec Inline Potting System is ideal for industries requiring meticulous removal of air bubbles to ensure product integrity and quality. This combination enhances the potting process by providing a controlled, efficient environment for material handling and processing, resulting in defect-free, high-quality outputs.By leveraging the advanced features of the VC-1200, users can achieve optimal performance, safety, and efficiency in their potting applications, making it an invaluable component in modern manufacturing and production lines.

Technical Documents

VC-1200 Technical Data Sheet

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